Tel: 1-608-698-6645

Fax: 1-866-402-3480


Flexible Millwork FAQs

Quick links (just click on the question)

Q: What if I cannot find my moulding profile in your catalog or on your website?
Our catalog represents a fraction of our total mold inventory. We are adding new profiles daily. Fax us a tracing of the profile you need to match along with the name of the moulding manufacturer. If you are looking for something not currently in our mold inventory, we will be happy to manufacture a custom mold. All that we require is two high quality seven foot pieces that match each other. Tooling charges (if required) vary depending on the size of the moulding and the profile. Please contact our office for details.
Q: Will the flexible moulding match my profile?
We have added a feature on the website that allows the customer to print out an exact tracing of the flexible moulding profile. Just click on the “FULL SIZE TRACING” link underneath the profile picture and you can print out a to-scale tracing to compare to the profile you have in your hand (ADOBE Reader required).
Q: Custom moulding patterns?
We have the ability to duplicate any custom moulding pattern that you may have. If you are looking for something not currently in our mold inventory, we will be happy to manufacture a custom mold. All that we require is two high quality seven foot pieces that match each other. Tooling charges (if required) vary depending on the size of the moulding and the profile. Please contact our office for details.
Q: Will a straight piece of flexible moulding work for my application? Can I bend it on the jobsite to my curve?
One of the most common questions that we hear is "will a straight piece will work for a curved application?" In general, the amount of flexibility in the moulding (i.e., whether a straight piece can be used) is determined by the following:
    Application – Here are some general guidelines that can be used:
  • 1. Base – Typically installed with the back of the moulding to the wall so a standard straight flexible piece can be bent on the jobsite.
  • 2. Chair Rail – Typically installed with the back of the moulding to the wall so a standard straight flexible piece can be bent on the jobsite.
  • 3. Crown – Most crown moulding must be pre-bent but this depends on both the size of the crown itself, the radius of the curve and its application. See "Ordering Crown" section for more information.
  • 4. Jamb – A straight flexible piece can normally be used.
  • 5. Small Profiles (Corner, Shoe, Cove, Base Cap, Quarter Round, etc) – These items are generally very flexible and only require pre-bending when used on a tight radius application of 3” or smaller.
  • 6. Panel Mould - A straight piece can be used along a curved wall but the moulding may need to be pre-bent for other applications. Contact our sales department for clarification.
  • 7. S4S (Flat Stock) – Depends on size of the piece and the application. When used as a base, jamb, or jamb extension a straight piece will work. If used as casing over an arched window, the part must be pre-bent at the manufacturing plant.
  • 8. Brick Mould – Depends on how the moulding is being used (if casing, generally needs to be pre-bent).
  • 9. Casing - Depends on the thickness and width of the profile (see below) and the radius of the curve. See "Ordering Casing" section for more information.
  • 10. Profile Size - You can generally compare the flexibility of a piece of polyurethane moulding to a piece of rubber – the thicker and wider the piece is, the harder it is to bend and vice versa.
    For a small piece of moulding (like a shoe mould), the piece will bend very easily and a straight piece will work for most applications.
    For a larger piece of moulding (like a base or casing), the moulding will bend easily in the direction of the thinner dimension (like base on a curved wall) but will be more difficult to bend in the direction of the wider dimension (like casing over an arched doorway).
  • Shape (Half Round, Arch, Elliptical, etc.)- Straight pieces can generally only be used for larger true radius arches but the ability to use a straight piece is determined by how large the radius is versus the width of the profile. For example, for a 2 ¼" casing, a straight piece will work if the radius is greater than 72."
    Half rounds, ovals, and ellipticals will generally always need to be pre-bent unless it is a very small profile.
Q: How do I place an order?
Orders can be placed via PHONE: 1-608-698-6645, FAX: 1-866-402-3480, or email: sales@flexiblemillwork.com. Our order forms are available for convenience but are not required.
Q: How can I pay for the order?
We accept all major credit cards. Repeat customers can also get a credit account set up with us- please contact us regarding this matter.
Q: Do you have an order minimum?
No, we will accommodate any order size from one piece to hundreds of pieces.
Q: What are your lead times?
Stock orders ship within one day and custom orders generally take one week or less to complete.
Q: What do you charge for freight?
All freight is prepaid unless a customer requests special shipping and is usually around 10-15% of the order total. If your project requires large amounts of flex, please contact us regarding reduced freight costs.
Q: How does it ship?
Most orders are shipped via UPS Ground. Larger orders will ship via common carrier. All our flexible moldings ship rolled up in a square box that measures around 16-28” in size.
Q: Can this product be used for interior and/or exterior applications?
Yes, this product is stable and will not absorb moisture and is ideal for humid environments. It is not affected by heat or cold and can withstand extreme environments.
Q: Do I need special tools for installation?
Conventional woodworking tools can be used with this material. Always install moulding in a relaxed position. Use construction or panel adhesive continuously on the backside and nails to secure moulding in place until adhesive bonds. Remember – do not use staples to fasten material, keep nails to a minimum (no closer than 6 inches between nails), and do not nail closer than 3/8 inch from edge of moulding.
Q: Can it be painted and/or stained?
All of our material is paint grade and most profiles have grain and can be stained. Call our customer service representatives to verify compatibility of staining. The use of a gel stain is required when staining flexible moulding.
Q: What is the difference between polyurethane flexible moulding and polyester flexible moulding?
Our product is a polyurethane composite material that is a high quality, durable, flexible product that is not negatively affected by temperature and does not shrink in the manufacturing process. This ensures perfectly matched mouldings every time. Polyester flexible moulding is made of less expensive raw materials and suffers from shrinkage during the manufacturing process. It is also very brittle and is known to break apart in colder temperatures.
Q: What is in stock for quick shipment?
Please click here –stock items- to view our stock items inventory. We stock many patterns in both straight pieces and pre-formed casings for half-round windows.